CATALYX

Products Supplied

Catalyx SmartFactory Vial Counting:

Catalyx Vial Counter provides a mobile vial counting station, eliminating vial counting errors, ensuring 100% accurate count in seconds, whilst reducing the time taken to count vials by up to 80% when compared to typical manual vial counting and reconciliation procedures. Through the provision of an all in one vial counting station utilizing state of the art vision algorithms, the Catalyx Vial Counter provides an off the shelf automated vial counter to accelerate batch reconciliation and ensure that accurate counts are recorded and auditable throughout the vial production process.

Life Cycle Services:

With a relentless commitment to innovation and excellence, we offer a comprehensive suite of service offerings designed to empower our customers, enhance efficiency, and drive success. Our services are underpinned by four foundational pillars: Digital, People, Engagement, and Continuous Improvement. These pillars collectively ensure the delivery of world-class services and a customer-centric approach.

Catalyx SmartFactory End of Line Robotics:

Catalyx specializes in the comprehensive design, development, integration, qualification, and ongoing support of automated robotic and cobot systems, spanning diverse industries. Catalyx offers cutting-edge robotic material handling solutions and specializes in crafting custom end-effector designs for a range of applications, including pick-and-place packaging, cartoning, case packing, palletizing, and more. Our use of Machine Vision technology empowers us to provide highly adaptable and robust solutions for various packaging automation needs.

What sets Catalyx apart is our proven track record of delivering successful solutions while collaborating closely with our clients to enhance productivity, lower operational costs, and ensure a substantial return on investment. We've cultivated a trusted network of robotic providers, including industry leaders like Universal Robots, Brooks Automation, Epson Robots, Fanuc, and more, ensuring that Catalyx has the perfect robotic solution to address your automation requirements.

Catalyx SmartFactory Machine Vision:

Our machine vision systems are designed to enhance business operations by improving efficiency, accuracy, and productivity. Catalyx SmartFactory Machine Vision systems have found applications across various industries where reliability is of utmost importance. Some of the key applications and features of Catalyx machine vision systems include: Automated Vision Inspection Systems, Process Control, Robotic Guidance, Object Detection, Barcode Reading, Color Verification, Defect Detection, Optical Character Recognition (OCR) and Verification, Part Verification, Sorting and Traceability.
Our vision based solutions can be tailored to the specific needs of a business. They can be implemented as turnkey solutions or customized to integrate seamlessly with existing processes. Working with partners like Cognex, Catalyx has a track record of successfully delivering projects that leverage machine vision technology to enhance business operations, ensuring quality, precision, and efficiency in a wide range of applications.

Catalyx OpenBIO® Bioreactor Product Family:

The OpenBIO Product Family is designed to be the high functioning centerpiece of your laboratory, process development, and manufacturing operations. With a focus on recipe-based operations and connectivity, scaleup and tech transfer is very simple. Our goal is to put the highest functioning technology in your hands to give you the ability to run recipes on any piece of equipment in your network, from standard HMIs or mobile devices, such as tablets.

• Ensures accuracy through automated routine processes
• Runs recipes on any device including smartphones, tablets, and standalone
HMIs
• Simplifies tech transfer between R&D & manufacturing
• Standard software with ability to add specific algorithms
• Greater batch control with S88 recipe & formula driven approach
• Increased data collection with focus on data integrity
• Comprehensive reporting & audit trails
• 12-16 week lead time
• Compatible with single use, stainless steel and glass vessels

Catalyx Digital LineClearance Assistant™:

Digitally transforming the line clearance process to enable organizations in regulated industries to deliver products to market with maximum efficiency and quality. A multiple award-winning machine vision system which assesses the line clearance during line changeovers through objective electronic decisions that are quicker to achieve and repeatable when compared with manual line clearance procedures.

• Reduces inspection times by up to 85%
• Improves quality and compliance with secure repository of evidence
• Full digital traceability of all inspections and operator activity
• Leverages value of existing line investment Unlocks world class OEE%
• Supports LEAN, Factory of the Future and Digital Transformation initiatives
• Built for GMP environments with full validation pack and support for 21 CFR Part 11

Machine Vision Inspection:

Crest Solutions designs and installs bespoke machine vision solutions to carry out automated inspection processes in manufacturing industries. Our systems guide, inspect, gauge and identify product components and packaging, in line with quality standards and industry regulation where required, including 21 CFR Part 11 and GAMP standards.

Serialisation and Aggregation:

Crest Solutions is the exclusive partner integrator for Antares Vision solutions for serialisation, aggregation and Track & Trace. We integrate and support these modular systems in pharmaceutical packaging sites in Ireland, the UK, Benelux and Scandinavia.

Label Inspection:

PrintInspector(TM) is an in-line print inspection and barcode grading system for thermal transfer printed labels.

Automated Proofreading:

Global Vision is the world leader in the design and delivery of Innovative Proofreading Technologies. Crest Solutions offers the Global Vision range of proof-reading solutions for all stages of the packaging process to clients in the UK and Ireland.

Overseas representation

VistaLink NV:

Crest Solutions' sister company VistaLink provides machine vision and Serialisation solutions to clients in manufacturing industry in the Benelux and Scandinavia.

Companies represented in the UK

Antares Vision:

We are the Exclusive Partner Integrator in the UK & Ireland for Antares Vision's leading solutions for Serialisation, Aggregation and Track & Trace. We install & support Antares Vision solutions for compliance with the Falsified Medicines Directive.

Cognex:

Crest Solutions has been a Cognex Partner System Integrator since the company's inception in 1998. Our machine vision applications are built around Cognex hardware and software components, providing clients with high quality, durable systems.

Global Vision:

Global Vision is the world leader in the design and delivery of Innovative Proofreading Technologies. Crest Solutions offers the Global Vision range of proof-reading solutions for all stages of the packaging process to clients in the UK and Ireland.

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